The short answer
Clean the damage, then match the fix to the fabric: a rounded repair-tape patch for small holes in coated nylon or polyester, silicone-based products for silnylon, two patches for mesh, a repair sleeve for a broken pole, and gentle pliers for a loose zipper slider. Where your maker’s instructions differ from this page, follow the maker.
Tent makers publish their own repair pages, and they do not all agree. Steps below are merged only where makers agree, and each difference is named where it matters.
Leaking seams have their own guide: see how to seal tent seams.
What you need
- Isopropyl (rubbing) alcohol or soap and water, for cleaning the damaged spot
- Repair tape or patches made for your fabric (coated nylon or polyester, silnylon, mesh or canvas)
- A liquid sealant matched to your fabric’s coating, if you use one, and gloves
- A pole repair sleeve (splint) and tape to hold it, if a pole is the problem
- Needle-nose pliers and an old toothbrush, for zippers
Match the repair to the material
| Material | Patch | Liquid sealant | Source |
|---|---|---|---|
| Coated nylon or polyester | Tenacious Tape | Seam Grip WP (Gear Aid lists it for nylon, canvas, vinyl and polyester) | Gear Aid |
| Silnylon or silpoly | Tenacious Tape Silnylon Repair Tape (silicone-based adhesive) | Seam Grip SIL | Gear Aid |
| Mesh | Two Tear-Aid Type A patches, one on each side | None named by Big Agnes or NEMO | Big Agnes, NEMO |
| Canvas | Canvas of similar weight, bonded with canvas-specific adhesive | Canvas seam sealer around the patch edge | Kodiak Canvas |
| Poles | Pole repair sleeve (splint) | None | Big Agnes, MSR, NEMO |
| Zippers | Clean, lubricate or gently close the slider | None | NEMO, Big Agnes, Kodiak Canvas |
Warning
Silicone and polyurethane coatings need different sealants. Gear Aid’s Seam Grip WP page says that product will not work on silicone-treated fabrics or sil-nylon. Its Seam Grip SIL page says the silicone product is only for use on silnylon or sil-poly fabric and is not suitable for polyurethane-coated materials. If you do not know your tent’s coating, check the maker’s spec page or manual before buying a sealant.
Patch a hole or tear in coated nylon or polyester
This is the common case for a tent body or rainfly. These steps follow Gear Aid’s Tenacious Tape instructions and NEMO’s tent-hole page.
Clean the area and let it dry
Big Agnes says to “alcohol wipe the affected area and apply the patch to the dry/clean surface”. Gear Aid says “Begin by cleaning the repair area with isopropyl alcohol to remove any dirt or body oils which may prevent a good bond.” NEMO says “Clean the area around the hole with rubbing alcohol or soapy water to make sure all dirt and build-up is removed.” MSR warns: “Isopropyl is effective for cleaning everything except waterproof items like tent flies where it will damage the waterproof coating.” If the damage is on a fly and you are unsure, soap and water is the option both MSR and NEMO list. Washing the whole tent first? See our guide to cleaning a tent.
Cut a patch with rounded corners
MSR says to round the corners “to decrease the likelihood of peeling”. Overlap differs: MSR and Gear Aid say half an inch (13 mm) past the damage; NEMO says “large enough to cover the hole completely, as well as one inch of fabric on all sides” (25 mm). Use your maker’s number.
Press it on, working out bubbles
NEMO has you stick the patch over the hole on the inside of the tent and smooth it down with the back of a spoon. Gear Aid says “The optimal operating temperature for initial adhesion is 50-104°F (10-40°C).”.
Patch both sides for a large hole
Gear Aid says “For large holes, repeat the above steps on the opposite side of the fabric.”
Give it time before stressing the fabric
Follow the label of the tape you used. Gear Aid says “The adhesive will reach full strength after 24 hours.” NEMO says “Allow the patch to cure for at least two hours before stressing the fabric.”
Duct tape: the makers disagree
Big Agnes says “Please do not repair your gear with duct tape!” because it falls off and leaves residue that “makes gear unrepairable because we are not able to stitch through it”. MSR lists it as a field fix and says “Remember to remove the duct or medical tape as soon as you return from your trip to avoid leaving a sticky residue on your tent.” Follow your maker.
Seal a small hole with liquid sealant (coated nylon or polyester)
These steps use Gear Aid’s Seam Grip WP. Do not use it on silnylon (see the warning above).
Protect yourself and keep flame away
This step is for Seam Grip WP. Gear Aid’s tips page says “Note: Wear gloves during application to avoid skin contact.” McNett’s Seam Grip data sheet says “Wear protective clothing and gloves at all times. Use only in well ventilated areas. In case of insufficient ventilation wear suitable respiratory equipment.” Gear Aid’s WP page warns: “California WARNING: Using this product will expose you to toluene, a chemical known to the State of California to cause birth defects or other reproductive harm”. McNett’s Seam Grip safety data sheet (dated 2001) says “Vapors are heavier than air and may travel along the ground or be moved by ventilation and ignited by pilot lights, flames, heaters or other ignition sources”. So work in a well-ventilated space, away from stoves, lanterns and open flame, and not inside a closed tent. Follow the tube’s label.
Clean the spot and let it dry
MSR warns isopropyl damages the coating on tent flies, so on a fly soap and water avoids that risk.
Hold the tear closed from the inside
Gear Aid’s repair guide for the product says “Add masking tape to the inside of fabric to hold tear and dam any gaps.”
Spread a thin coat over the outside of the hole
The guide says to spread it on the outside of the fabric “extending beyond the damaged area by 0.5″ (13 mm)”. Gear Aid’s 2016 tips page says a quarter inch (6 mm) and overnight drying, so check your tube.
Keep it level until cured
Gear Aid’s repair guide says “Keep repairs level until fully cured (8-12 hours).” Its page lists 60° to 100°F (16 to 38°C) above 40% relative humidity. Follow the label.
Patch a hole in silnylon or silpoly
The steps are the same as above, with these changes.
Use a patch made for silnylon
Gear Aid describes Tenacious Tape Silnylon Repair Tape as “Strong ripstop nylon with silicone-based adhesive, these patches are perfect for repairing silnylon tents, tarps, backpacks and stuffsacks.” Its page uses the same clean, half-inch (13 mm) overlap and press-from-the-center steps as above. Follow the label: that page lists “Application Temperature: Room temperature” and says “Your gear is immediately ready to get back out there.” The figures above are for standard Tenacious Tape.
For a liquid fix, use Seam Grip SIL only
Gear Aid’s guide says “Use a silicone-based sealant for sealing a silnylon tent or tarp”. Its SIL product page lists a cure time of 3 to 6 hours and an application temperature of 60° to 100°F (16 to 38°C). A retailer, Litesmith, reprints the SIL instructions with a different cure time of 24 hours. For a pinhole, the reprint places clear tape behind the hole and coats it and 0.25 in. (6 mm) around. The tube’s label decides.
Wear gloves and ventilate
Litesmith’s reprint of the SIL instructions says “Apply outside or in a well-ventilated area. Wear gloves.” Check this against your tube’s label.
Patch a hole in mesh
Big Agnes and NEMO agree on two patches, one on each side.
Pick the patch
Big Agnes says “We recommend using two and sandwiching the damaged mesh in between the two patches.” For a larger tear it suggests Tenacious Tape.
Clean the spot
Tear-Aid says “Clean the damaged area with an alcohol prep pad or a 50/50 mixture of water and isopropyl alcohol (rubbing alcohol) and let dry.”
Apply and seal the edges
Tear-Aid has you extend the patch 1 inch (25 mm) past the tear, round the corners and rub down firmly. For Type A it says “When you apply TYPE A, you are instantly at 90% adhesion and it takes 1 hour to cure to full adhesion.”
Cure before packing
NEMO says “We recommend reinforcing two patches on each side of the mesh and letting it cure overnight before packing the tent back in its stuff sack.”
Patch a hole in a canvas tent
Kodiak Canvas, a maker of canvas tents, writes that “A well-made canvas tent can last 20 to 30 years with proper maintenance”. Its guide differs from the synthetic-tent makers on the patch: it wants canvas bonded with canvas-specific adhesive, while Gear Aid lists canvas among the fabrics Tenacious Tape suits.
Related guide: How to Remove Mold From a Tent (Nylon and Canvas)
Clean with rubbing alcohol and let it dry
Kodiak says to wipe both sides with a cloth dampened in rubbing alcohol.
Stitch longer tears first
Kodiak says “For tears longer than half an inch, bring the torn edges together with a few hand stitches using your sewing awl before applying the patch.”
Cut a canvas patch with rounded corners
Kodiak says “The patch should extend at least one inch beyond the damage on all sides”, and “ideally closer to two inches for anything larger than a pinhole”.
Bond and weight it
Kodiak has you coat patch and tent with canvas-specific adhesive, press from the center outward, and “Weight it with a flat object overnight.” Follow the adhesive’s label.
Seal the patch edge
Kodiak says “Once the adhesive has cured (typically 24 hours), run a bead of canvas seam sealer around the patch perimeter”, then “let that cure for another 24 hours before exposing the tent to rain” and says “the tent should stay dry and unfolded during that window.” Follow the sealer’s label.
Fix a broken or bent pole
Big Agnes, MSR and NEMO all supply or sell a pole repair sleeve. Their field steps agree on slide-and-tape.
Use the sleeve that came with the tent, or one sized for it
Big Agnes says “Every Big Agnes tent comes with a pole repair splint.” and describes it as a 6-inch (15 cm) metal sleeve. NEMO says its tents include one in the pole bag. MSR sells two sizes: its product page says the small sleeve fits 1-, 2- and 3-person MSR tent poles and the large one 4- to 6-person.
Straighten the break
MSR says to “straighten out any bends or jagged edges in the poles as best you can and then line up the broken sections”.
Slide the sleeve over the break and tape it
MSR says “Slide the sleeve on and center it over the break, then wrap duct tape liberally around each end to keep it in place.” NEMO says “Use duct tape or repair tape to secure the pole splint securely to the pole set.”
Treat it as temporary
Big Agnes says the sleeve keeps “your pole system in working order until you get back to town”, then asks you to send the pole set in.
For a replacement segment, label the segments first
Big Agnes says “Mark all the segments in your poleset prior to unstringing it” and warns “Failure to reassemble your poleset correctly can lead to further damage to your tent that will not be covered under warranty.” NEMO adds “the order of the poles on the shock cord does matter”. NEMO has you request the replacement segment from it; Big Agnes points to its repair center or at-home pole repair.
Fix a stuck or separating zipper
Clean and lubricate the track first
NEMO says to start by “cleaning and lubing the zipper track” with a stiff brush such as a toothbrush, and a zipper cleaner or silicone spray.
Check the slider if the teeth come apart behind it
NEMO says dirt build-up can spread the slider. It says “Using a pair of needle-nose pliers, gently press the top and bottom back together, a little at a time.” and “Do not press together too much.”
Keep it gentle on canvas too
Kodiak says “Squeeze too hard and the slider cracks or jams permanently” and “Standard WD-40 is not recommended for tent zippers.”
Know when it needs a replacement
Big Agnes says “If the two sides of the zipper are separating when you run the slider, replacing the sliders will be the simplest fix.” and “If there is damage to the teeth of the zipper, unfortunately the whole zipper will need to be replaced”. It says fitting a slider “requires some tools and sewing skills” and recommends starting a claim online. Gear Aid’s slider guide lists “Closed-loop” zippers, which are fully sewn in, among those found on tents, and gives a longer sewn-in slider procedure.
Where the makers differ
| Topic | What each maker says |
|---|---|
| Duct tape on fabric | Big Agnes: do not use it. MSR: a temporary fix, remove it when you return. |
| Cleaning before a patch | Big Agnes: alcohol wipe. Gear Aid and Tear-Aid: isopropyl alcohol. NEMO: rubbing alcohol or soapy water. MSR: soap and water for flies, since isopropyl can damage the waterproof coating. |
| Patch overlap | Gear Aid and MSR: half an inch (13 mm). NEMO, Tear-Aid, Kodiak: one inch (25 mm). |
| Patch cure | Gear Aid: full strength after 24 hours. NEMO: at least two hours before stressing the fabric. Tear-Aid Type A: one hour. |
| Canvas patch | Kodiak: canvas with canvas-specific adhesive. Gear Aid: lists canvas for Tenacious Tape and Seam Grip WP. |
What not to do
- Duct tape: Big Agnes says do not repair gear with it at all, since the residue can stop a stitched repair. MSR calls it a field fix only and says to remove it when you return.
- Do not put Seam Grip WP on silnylon, or Seam Grip SIL on polyurethane-coated fabric (Gear Aid).
- MSR warns isopropyl “will damage the waterproof coating” of tent flies; Gear Aid, Big Agnes and Tear-Aid clean with alcohol. On a fly, soap and water (MSR, NEMO) avoids the risk.
- Do not stitch a nylon or polyester tear unless you have no tape or patch (MSR: “your last resort”). Canvas differs: Kodiak stitches tears over half an inch before patching.
- Do not squeeze a zipper slider hard (NEMO, Kodiak), or use WD-40 on a canvas tent zipper (Kodiak).
- Do not pack a tent while sealant is still curing, canvas included. Kodiak says “Packing a tent while sealant is still curing can bond panels together or compromise the seal along fold lines.” Gear Aid says to keep repairs level until fully cured.
- Do not reassemble pole segments out of order (Big Agnes, NEMO).
- Wear gloves and ventilate with Seam Grip WP (Gear Aid, McNett data sheet) and Seam Grip SIL (Litesmith’s reprint); keep Seam Grip WP away from stoves and open flame and out of a closed tent (McNett safety data sheet); for any other sealer, follow its label.
When to send it to the maker or a repair shop
NEMO, Big Agnes and MSR run repair services. Big Agnes says “While we’re always happy to fix gear in our repair center, the process can take time.” Big Agnes suggests starting a claim online for zippers, and MSR points owners with large tears to its repair department.
Your maker’s instructions have the final word
Your tent’s manual, the maker’s repair page, its warranty terms and the label on any tape or sealant override this page.
Ready to buy?
If the tent is past fixing, our roundup of tents for winter camping and our roundup of 2-person backpacking tents compare current options. To understand how coatings differ, see our guide to how tent fabrics and coatings compare.
Frequently Asked Questions
Q. What is the best way to fix a hole in a tent roof?
Patch the fly or canopy with the repair tape made for its fabric, from the inside, with rounded corners. For leaks at stitching rather than holes, see sealing tent seams.
Q. How do you fix a tent mesh hole?
Use two patches, one on each side, as Big Agnes and NEMO both advise, and let the patches cure before packing.
Q. Is it worth repairing a tent?
NEMO and Big Agnes both offer repair, so check before replacing.
Q. Can you fix a broken pop-up tent?
None of the maker pages used here covers pop-up tents specifically. For holes in the fabric, use the section above that matches the fabric; for frame or spring parts, contact the tent’s maker.
Sources (22)
- Big Agnes, DIY Tent Repairs
- MSR, 3 Ways to Field Repair a Rip in Your Tent’s Rainfly
- MSR, Outdoor Gear Field Repair 101
- NEMO, Easy Fix: Tent Has a Hole
- NEMO, How to Fix Mesh Runs
- NEMO, How to Fix Your Pole Set
- NEMO, Easy Fix: Zipper Not Closing Properly
- NEMO, How to Fix Your Sleeping Bag and Tent Zipper
- Gear Aid, Tips for Using Tenacious Tape Repair Tape
- Gear Aid, Tenacious Tape Silnylon Repair Tape
- McNett, Seam Grip Material Safety Data Sheet, 2001 (hosted by a distributor)
- MSR, Tent Pole Repair Splint (product page)
- Gear Aid, Seam Grip + WP Repair Guide (product insert, PDF)
- Gear Aid, Seam Grip WP Sealant
- Gear Aid, Seam Grip SIL Silicone Tent Sealant
- Gear Aid, Tips for Using Seam Grip WP
- Gear Aid, How to Waterproof and Seam Seal a Tent
- Gear Aid, How to Replace a Zipper Slider
- Tear-Aid, How To Use It
- Kodiak Canvas, Canvas Tent Repair Guide
- McNett, Seam Grip Data Sheet (hosted by a distributor)
- Litesmith, Seam Grip+SIL Instructions (retailer)
